Advantages for Production experts
Keep your production running
As a Production Expert, you have to ensure your factory never stand still. With MORYX you can actively intervene in the factory control yourself. You become independent of PLC specialists. This enables you to meet delivery times, reduce rejects and avoid material bottlenecks. Even small batch sizes and customized products can be produced efficiently with MORYX.
At a glance
Changeover time under 1 minute
Through parallel production & automatic article management
90 % reduced standstill
Through adaptive control of backup cells
3 hours more runtime
Per line and day due to automatic start of jobs
5 % more capacity utilization
Through modeling of producible article spectrum per line
8% fewer process errors
Through semantic modeling of machine parameters per article (variant)
10 % shorter lead time
Including reduced scrap due to optimized first-pass yield
Forget about standstills
Fasten reprogramming and retrofitting
MORYX enables you to reprogram and convert lines and machines in one fell swoop. Instead of adapting each PLC system individually, you can convert all systems centrally via the platform. If, for example, you have a new product variant manufactured or want to adapt an article to legal requirements, you maintain these changes with MORYX – production continues during this time. You use a simple programming environment for this, without having to have PLC expertise. In this way, you resolve dependencies of the individual process steps and systems, prevent downtimes and save time and costs.
Strong with changes
Master chanceover processes easily
MORYX fits perfectly in existing structures – if you want. You can use already existing systems for variance, place the MORYX framework on top and configure necessary adjustments. This significantly reduces the effort for conversions as well as reprogramming. Even small batch sizes can be mastered, because retooling of the machines is possible without production downtime. By being able to reuse MORYX software modules for new functions and create digital twins, rebuilt plants can be put into operation faster and more flexibly. Data continuity from IT to production is guaranteed and makes any change manageable.
Data-protected transparency and optimization
Uniform data interface
- MORYX provides a unified interface to data from process, product and OT through highly integrated architecture.
- Various analysis tools and databases can dock to the open interface.
- MORYX dashboards use this interface and are individually configurable
- Artificial Intelligence use cases obtain training and live data via this interface
Moryx in Use
TRABTECH Factory at Phoenix Contact
The TRABTECH factory in Phoenix Contact produces products for surge protection. The TERMITRAB complete products are assembled in the plant, with 280 product variants possible from 3 product families. The basic assembly process consists of the following steps: board assembly, soldering, labeling, connector setting, testing, packaging and labeling. There is a high variance in product and processes per order with highly fluctuating lot sizes.
- There is no downtime during job changes.
- The scrap rate is minimized by reprocessing the scrap and finishing it completely.
- First pass yield (first pass without defects) is maximized. At the same time, manual operations can be gradually replaced by automation.
Let’s elevate your production to the next level
Feel free to contact us if you have any further questions. Together we will realize your project!